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Manufacturing shop

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Product Details

1.Main frame: The combination of high-strength H-shaped steel and box column and beam can reach 30~50 meters in span to achieve large space without columns and meet the flexible layout of equipment.

Enclosure system:

Wall: double laminated steel sandwich insulation board (rock wool /PU filled), sound insulation;

Roof: lighting + ventilation building, natural light ratio ≥30%, reduce energy consumption;

Doors and Windows: industrial sliding doors, electric rolling shutter doors, suitable for large machinery in and out.

Ground treatment: epoxy floor or wear-resistant concrete, bearing up to 5~10 tons /㎡, anti-impact, anti-oil.

2.High space utilization: no column space + high design, storage capacity increased by **50%**.

Fast delivery: Only 2-4 months from foundation construction to delivery (10,000 ㎡ standard warehouse).

Rapid construction: modular prefabricated components, the construction period is 40% to 60% shorter than traditional buildings.

Flexible transformation: can expand the sandwich, increase or decrease the partition, adapt to the production line upgrade or process adjustment.

Intelligent integration: Embedded pipeline bridge, support intelligent equipment (AGV car, automated assembly line) deployment.

Safe and reliable: fireproof paint + spray system, seismic fortification intensity 8, wind pressure 0.6kN/㎡.

3.Typical application scenario

Heavy manufacturing: automobile assembly workshop, ship section welding area (equipped with heavy crane hoisting system).

Precision machining: electronic components clean workshop (constant temperature and humidity + anti-static design).

New energy production: photovoltaic panel assembly line, battery pack workshop (explosion-proof, anti-corrosion strengthening).

Description:

EN 1090 is the implementation standard for steel structures, CE certification is required, as well as material standards such as EN 10025, welding standard ISO 3834, corrosion protection standard EN ISO 12944.

Specifications:

1.Basic parameters

Project Parameters/Description Remarks
Span 15m~60m(customizable) Single span/Multi-span optional
Eave Height 6m~15m Adjust to equipment requirements
Bay Spacing 6m~12m Standard pitch 8m
Design Life 50 years EN 1990 Durability requirements
Fire Resistance R15~R120(optional) EN 13501-2 Certification
Wind Load 0.6~1.5kN/㎡(partition according to EN 1991-1-4) Class C terrain (default)
Snow Load 0.75~3.0kN/㎡(according to EN 1991-1-3) Nordic region requires special design

2.Material standard

Components Material grade Standard Surface treatment
PrimaryStructure S355J2+N EN 10025-2 Hot Dip Galvanizing (EN ISO1461)
Secondary Steel structure S235JR EN 10025-2 Primer + Top coat (RAL color card customization)
Connections Grade 8.8/10.9 High Strength bolts EN 14399 Dacromet coating (corrosion resistant)
Roof/Cladding (Cladding) Aluzinc® Or color coated steel EN 10169/EN10143 Coating thickness ≥ 275g/㎡

3. Structural design details

3.1 Main frame system

· Columns: Welded H-beam steel (EN 10034), section size H400x400x12x20mm(adjustable)

· Beams: Welded I-steel with variable section, maximum bearing moment ≥1500kN·m

· Bracing system: cross round steel support (Ø20~50mm) or truss type wind support

3.2 Enclosure system

· Roof: vertical locking plate (type T50/305), with insulation (rock wool thickness 80~150mm,EN 13162)

· Wall panel: corrugated panel (V900 type), integrated light panel (light transmittance ≥50%, EN 1013)

· Doors and Windows: aluminum energy-saving Windows (EN 14351-1)+ high speed rolling shutter doors (EN 13241-1)

4. Manufacturing and process standards

Project Requirements Certification/Testing method
Welding process (Welding) ISO 3834-2 Quality Grade (COMP grade) EN 1090-EXC3 Certification
Tolerance Length deviation s± 3mm, verticality sH/1000 EN 1090-2 Class 2
Corrosion Protection Class C4 (High corrosive environment,EN ISO 12944) Salt Spray test ≥ 720 hours

5. Certification and test report

● CE certification: in accordance with EN 1090-1(FPC certification for Factory Production control system)

● Material Certificate :3.1/3.2 Material Report (EN 10204)

● Test report:

● Ultrasonic inspection of welds (UT, EN ISO 17640)

● Coating Thickness test (EN ISO 19840)

● Fire test Report (EN 13501-2, optional)

Manufacturing shop factory

Applications:

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The main products set steel structure, grid, curtain wall and light roof design, research and development, production, construction and installation and technical services in one. It owns PKPM, 3D3S, Shanghai Waigaoqiao, MST, MIDAS, STAAD. Such design software, advanced complete sets of CNC processing and manufacturing equipment, rich experience in steel structure, grid, curtain wall and light roof construction.

Advantages:

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1. Having us is equivalent to having a strong design team, rigorous processing quality, enthusiastic after-sales service, professional technical guidance. You only need to place an order and we can serve you from the beginning to the end of the project.

2. Our company has more than 70,000 square meters of modern production plant, steel structure production line 10, enclosure system production line 9, grid production line 5, pipe truss production line 4, enclosure system production line complete, with more than 3,000 square meters of R & D base, test and testing center, the company's annual steel structure production and processing capacity of more than 100,000 tons. There are more than intermediate professional title and above technical personnel, with more than 20 national patents, trademark registration rights 2. Escort your products.

3. Customized design: according to customer requirements, for you to design satisfactory products.

FOQ:

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International certification: In line with EN 1090, ISO 9001, European standard CE certification high level standards, to ensure universal.

It would be better if you could supply us the following parameter before we design the drawings for you:

1 Location (where will be built)? _____country, area

2 Size: length*width*height? _____m*_____m*_____m

3 Wind load (or max. wind speed)? _____km/h

4 Rain & snow load (or max. snow height)? _____kn/m2, _____mm

5 Anti-earthquake _____level ?

6 Usage of the building?

7 Roof panel and wall panel? You could choose the sandwich panel, EPS, fibreglass wool, rock wool, PU sandwich. You could choose corrugated steel sheet and glass wool installed together on site either.

8 Brick walls needed or not? If yes, 1.2m high or 1.5m high? If yes, 1.2m high or 1.5m high?

Q4: What kind of building drawings will the factory provide?

A: Plan, elevation, section, foundation, installation.

Q5: What drawing of a house will factory supply?

A: Plan drawing, elevation drawing, sectional drawing, foundation drawing, installation drawing.

Q6: How many types of sandwich panel do you have?

A: We have EPS(polystyrene)sandwich panel, rock wool sandwich panel, and PU(polyurethane)sandwich panel.

The characteristics of your sandwich panels respectively:

1. EPS(polystyrene)sandwich panel: Thickness is 50mm, 75mm, 100mm. EPS volume weight is 80-200Kg/m3, water-proof.

2. Rock wool sandwich panel: Thickness is 50mm, 75mm, 100mm. Rock wool volume weight is 200-400Kg /m3, fire-proof, sound-insulation, heat-preservation.

3. PU(polyurethane)sandwich panel: Thickness is 50mm, 75mm, 100mm. PU volume weight is 150-300/m3 water-proof, fire-proof, heat-proof, heat-insulation, heat-preservation, sound-insulation.

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